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23/08/2023

EASE involved in the £400m monopile manufacturing facility

What we are doing to help the project along 

We are thrilled to be part of such an impressive and innovative project in the world of renewable energy…

Working in close collaboration with SeAH Wind, K2 Construction Management, Bauer, and Keller, six of our engineers have been contracted to assist with the ground stabilisation element of the project since October 2022.

The primary duty of our engineers is working with the fleet of piling rigs for Bauer and Keller,

including pre-bore rigs, CFA rigs, and casement pile rigs, to install over 6000 piles.

The engineer’s duties included setting out and checking the position of the various pile types, carrying out as-built surveys of the pile locations, and completing a daily report of the piles installed.

What’s going on?

Located on the River Tees in the North East of England, the state-of-the-art monopile manufacturing facility is the world’s largest facility of its kind. At an incredible 93,324 square metres, it is home to a 3,873 square metre administration office, a maintenance station, a paint facility, and site-specific power stations, as well as a range of staff welfare facilities designed by Ashton Smith Associates.

The project has greatly benefited the local community and economy by creating 1,500 jobs for a diverse range of individuals in the supply chain during the construction phase and an additional 750 positions once the facility is in operation. Four out of five workers employed to help build the project come from the region.

So, what exactly are monopiles?

Monopiles are a crucial component of offshore wind turbines, used to anchor them to the seabed. With their weight and size, traditional methods of transportation and manoeuvring during the manufacturing process can be challenging. 

However, the Teesside facility addresses this challenge with a range of innovative engineering solutions, for example, using barges to transport the monopiles along the River Tees. This method is not only more efficient but also cost-effective. 

In addition to this, the facility will use cutting-edge technology, such as robotic welding and advanced testing procedures, to ensure the highest levels of quality and safety.

What does this project mean for the industry?

The Teesside monopile manufacturing facility build is an exciting development in the offshore wind industry. With the growing demand for renewable energy sources, this facility will play a significant role in meeting this demand. 

Overall, this project is a testament to the power of engineering innovation to create sustainable solutions for the future.

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The flexibility and support received from the EASE management team were second to none, ensuring the project's needs could always be met.

EASE performed well throughout, quickly integrating themselves and ensuring the data could be collated and checked efficiently, punctually and, most importantly, safely.

Sam Cawthorne - Keller

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